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Flight StatusCrash
Power depletion with battery telemetry anomaly
Key Findings:
  • Two batteries installed: Battery 1 = supplying power, Battery 2 = CAN-only (communication but no power delivery)
  • After restart (~14:51 UTC): Battery 2 jumped from 22% to 94% SoC and froze, Battery 1 kept draining to 0%
  • Battery 2 logs: 0mA, mAh=0, cell mV includes 65535 (invalid), rem=94%
  • CAN proof: Battery 2 locked at 23.41V for ~171k messages, 0 variance
  • End sequence: Timeout + Running→Critical (15:05:02), last CAN (15:07:13), last log (15:07:21), crash
Critical Issues Identified:
1. Discharge FETs disabled on Battery 2: Telemetry OK, power path dead
2. SoC averaging hid depletion: Reported ~47%, actual 0% available once Battery 1 emptied
3. Missing safeguards: No alerts for 0mA under load and stuck voltage anomalies
Recommendations:
ImmediateInspect/load-test Battery 2 (FETs + gate drivers) to confirm no-discharge failure
ImmediateReview IFB behavior — why 94% SoC after restart while discharge stayed disabled
SoftwareAlert on 0mA under load, 0 voltage variance ≥60s, SoC delta >30%; trigger critical/abort
AlgorithmReplace averaging with min SoC / availability-weighted; treat 0mA = unavailable
OpsPre-flight spool-up check — both batteries must show current draw; show per-battery metrics
FlightFlight FL006
AssetMulti-Rotor UAV
Tail NumberN-4782A
EnvironmentTest Flight
Flight Duration41m 21s
Mission Timeline (UTC)
TakeoffJan 20, 2024, 19:26
LandingN/A
Total Flight Hours1h 14m
Number of Batteries2
LocationTest Range Alpha
Battery State of Charge Over Time
100806040200
14:51:0015:00:0015:07:00
Battery 1 SoC
Battery 2 SoC
Reported Avg SoC
Version History
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Project Files (5 of 5)
UAV_Flight_System2.0

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